What are CO2 Fire Suppression Systems?

Co2 chemical agent fire suppression systems

Carbon Dioxide (CO₂) fire suppression systems remain one of the most effective solutions for high-risk, high-value environments. While their use is less common than other suppression technologies, they are indispensable in specific applications due to their unique ability to rapidly extinguish fires without leaving any residue.

At Astro Fire Systems, CO₂ fire protection is a core discipline. We design, install, and maintain bespoke CO₂ systems with a focus on total flooding and local application systems, both compliant with BS 5306-4:2001+A1:2012.

Why CO₂ Fire Suppression?

CO₂ is an odourless, colourless, and electrically non-conductive gas that extinguishes fire by displacing oxygen in the protected area. Its rapid discharge and high efficiency make it ideal for critical hazards where water or foam systems are unsuitable.

Key advantages of CO₂ suppression:

  • Immediate and highly effective fire knockdown
  • No damage to electrical or sensitive equipment
  • Leaves no residue and no post-discharge cleanup
  • Applicable to a wide range of industrial fire risks
  • Available in both automatic and manual configurations

However, because CO₂ can be dangerous to personnel at design concentrations, life safety is a critical design consideration.

CO2 Total Flooding Systems

Total flooding involves discharging CO₂ into an enclosed area until a fire-extinguishing concentration is achieved. This method is ideal for spaces where the fire could originate anywhere within the volume, such as:

  • Electrical switchrooms and MCCs
  • Generator enclosures
  • Transformer and turbine bays
  • Paint spray booths
  • Engine rooms and machinery spaces
  • Hydraulic rooms

Features of a total flooding system:

  • Designed to achieve a specific gas concentration across the entire room
  • Typically uses multiple nozzles and strategically placed detectors
  • Requires sealing and ventilation controls to maintain the CO₂ concentration
  • Can be activated automatically or manually

Our engineers ensure all installations are carried out with BS 5306-4 compliant volume calculations, hold-time analysis, and fail-safe discharge mechanisms.

CO2 Local Application Systems

CO₂ systems are used when the fire risk is confined to a specific piece of equipment rather than a room. This method targets the fire directly at its likely source, making it ideal for:

  • Dip tanks
  • Printing presses
  • Industrial fryers
  • Engine test beds
  • Electrical cabinets and open machinery
  • Rolling and strip mills

System characteristics include:

  • Targeted nozzles that discharge CO₂ directly onto the hazard area
  • Lower CO₂ quantities required compared to total flooding
  • No need to seal the room or displace all oxygen
  • Faster discharge times, tailored to critical ignition points

Local application systems offer effective protection without requiring full-room design compliance, reducing cost and installation complexity .

 

Safety First: Managing CO₂ Hazards

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At suppression concentrations, CO₂ poses a serious threat to life. That’s why every CO₂ system from Astro Fire Systems includes critical safety features:

  • Pre-discharge alarms and warning signs
  • Manual abort or hold switches and time delays
  • Automatic shutdown of ventilation systems
  • Pressure relief and emergency protocols
  • Clearly labelled manual release points
  • Gas detection and oxygen monitoring (where required)
  • Safety isolation valves and vent valves for Personnel Safety

We design with the philosophy that fire safety must never compromise life safety, and we ensure all systems take into consideration the safety of personnel and occupants during and after any discharge event . It is critical that strict processes and policies are put into place prior to completion of any CO2 fire protection system.

Fully Engineered & Maintained Systems

Astro Fire Systems handles every phase of your CO₂ installation:

  • System design based on hazard analysis and risk type
  • Engineering calculations for gas volumes and nozzle configuration
  • Installation by certified fire systems technicians
  • Commissioning and testing in line with BS 5306 and applicable regulations
  • Maintenance and servicing with full compliance documentation
  • Training for responsible persons in manual release and emergency procedures

Applications That Rely on CO₂ Protection

CO₂ fire suppression remains the gold standard for certain industrial and specialised facilities. Typical industries we serve include:

  • Power generation and substations
  • Marine and offshore installations
  • Chemical processing
  • Heavy manufacturing
  • Printing and paper industries
  • Industrial Plant

Where water, foam, or clean agents cannot be used, or are not effective, CO₂ delivers the reliability needed to protect critical operations.

Your CO₂ Fire Protection Partner

Astro Fire Systems is a trusted leader in CO₂ suppression, with extensive experience delivering systems for complex hazards. All systems are built to rigorous safety and design standards, ensuring high performance and peace of mind.

Get in touch today to discuss how we can protect your facility with a CO₂ solution tailored to your risk.